Understand what drives energy use, demand and cost

Energy cost and peak demand show that something is driving consumption, but rarely explain what. We measure load profiles, peaks and base load during representative operation and produce evidence that allows each proposed measure to be verified afterwards.

Energy
How and where energy is used by process, load group and operating mode.
Power
Peak demand, base load, load variation and simultaneous loads.
Capacity
How available power relates to present and future demand.

The energy bill does not tell the whole story

A high energy cost can be caused by more than total consumption. Peak demand, unsuitable operating hours, idle loads, simultaneous loads and inefficient equipment affect both cost and available capacity.

To establish what should actually change, measurements must cover representative operation. We combine load profiles, power data and technical analysis to identify causes and measures whose effect can be verified.

We do not begin with a predetermined measure. We begin by establishing what drives load, peak demand and cost in the facility.
Situation 01

High or rising cost

The cost has increased without a corresponding increase in useful production, and the invoice does not explain why.

Situation 02

Investment or capacity decision

New equipment, increased production or a changed connection requires evidence about the present load and available margin.

Situation 03

Additional load or generation

Charging, storage or local generation is to be integrated and its interaction with the existing load profile must be understood.

From the main supply to the individual process

The analysis is adapted to the topology of the facility, the scope of the assignment and the decisions the evidence must support.

Energy use and load profile

We map energy flows by load group, process and operating mode and correlate consumption with production and operating hours.

  • Load groups and operating modes
  • Correlation with production
  • Process load versus idle load

Loading and available capacity

We assess how existing capacity is used and whether load management or redistribution can create margin before the connection is increased.

  • Capacity utilisation
  • Load management
  • Connection level

Peak demand and simultaneous loads

We identify which loads coincide, how peaks develop and whether they can be shifted or reduced without compromising the process.

  • Coinciding loads
  • Peak formation
  • Potential for shifting loads

Equipment and process load

We analyse motors, pumps, fans, compressed air, ventilation, heating, cooling and production equipment in their actual duty.

  • Motors and drives
  • Compressed air and ventilation
  • Inefficient operating points

Local generation and storage

We assess how solar power, battery storage and charging interact with the load profile and available capacity.

  • Solar power
  • Battery storage
  • Charging infrastructure

Operating patterns and trend data

Time-correlated measurements make changes, seasonal variation and recurring abnormal operating conditions visible.

  • Seasonal variation
  • Trend analysis
  • Abnormal operating conditions

The right measure depends on what the data shows

There is no universal solution for every facility. Measures may concern how loads are controlled, the efficiency and duty of equipment, or the way new technology is integrated with existing operation.

A facility may need measures in more than one category. Priorities are set according to technical effect, operational risk, investment and feasibility.

Control

Load management, adjusted operating hours and coordinated start sequences can reduce peaks while preserving production requirements.

Equipment

Correct sizing, speed control and operating points improve the performance of motors, compressed-air systems and auxiliary loads.

Integration

Charging, storage and local generation must be dimensioned and controlled against the facility's actual load profile.

From measurement to verified improvement

The assignment may be a focused analysis or a complete process from measurement to implementation and verification.

Measure and understand

We establish the facility's actual load and demand patterns.

  • Measure: Measurement points, instrumentation and duration are selected from the topology and operating conditions.
  • Understand: We analyse base load, peaks, simultaneous loads and the relationship between operating modes and energy use.

Prioritise, implement and verify

The evidence is turned into measures that can be followed up.

  • Prioritise: Measures are ranked by technical effect, investment, risk and feasibility.
  • Implement: CLEPS carries out or coordinates agreed electrical work, system integration and commissioning in Sweden.
  • Verify: Comparable operating conditions are measured before and after implementation.

Technical evidence that supports a decision

Every facility has its own topology, operating patterns and constraints. Measurement points, duration and reporting are therefore adapted to the question that must be answered.

Depending on scope, the delivery may include:

  • Time-correlated load and energy profiles
  • Identified peaks, base load and simultaneous loads
  • Loading in relation to available capacity
  • Documented conditions, assumptions and uncertainties
  • Prioritised improvement measures
  • Technical basis for investment or capacity decisions
  • Recommended measurement points and indicators for follow-up
  • A plan for implementation and verification
Load profile → identified measure

Measurements link a peak to the operating conditions and loads that created it. The proposed measure can then be tested under comparable conditions.

Before and after

The result is verified through comparable measurements before and after implementation, not through estimates alone.

An improvement is not complete until the result is verified

After implementation, we measure under comparable operating conditions and compare demand, base load and energy use with the baseline.

Where required, measurements can remain in place for continuous technical follow-up.

Start with what you see in the facility

Tell us about the cost, demand peak or capacity question you need to understand. CLEPS works in Sweden; availability and delivery conditions are confirmed in the quotation.

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